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Capabilities

Shop capabilities.

A shop-first view of what FSW builds: structural steel fabrication, in-house estimating and detailing, erection support, CNC equipment, automated beam welding, and material handling capacity.

Large structural steel beam staged inside the Flawless Steel Welding shop with FSW and American flags in the background.

Capabilities statement

Who we are & what we buildAISC Certified Building Fabricator · Denver, CO · Serving industry since 2011

Who we are

Fabrication is the core of the business.

Founded in 2011, Flawless Steel Welding is a Denver-based, AISC-certified steel fabricator serving commercial and industrial projects across Colorado. Fabrication is the core of the business: a modern, highly automated shop that turns raw structural steel into finished, ready-to-erect members.

In-house estimating and detailing feed the shop directly, keeping bid review, production planning, and fabrication connected. FSW also self-performs erection when the project fit is right, so the steel we fabricate can be installed by a team that already knows it.

Core services

Shop, estimating, detailing, and erection under one roof.

Fabricate the steel, coordinate the details, and keep the shop-to-site path accountable — under one roof in Denver.

Steel Fabrication

AISC-certified shop fabrication of beams, columns, connections, embeds, frames, supports, and miscellaneous steel on modern CNC and automated equipment.

Estimating & Detailing

In-house estimating and steel detailing help keep bids, scope review, and the path from award to fabrication connected.

Erection

Self-performed erection is available for steel FSW fabricates, giving project teams one accountable shop-to-site path when the scope fits.

Capacity & quality

Throughput backed by AISC certification and in-house planning.

FSW’s shop sustains a fabrication throughput of 30 to 50 tons per week, supported by AISC certification, in-house estimating, and detailing that keeps production moving.

2011Established
30–50 tTons / week shop throughput
AISCCertified Building Fabricator
In-houseEstimating & detailing

Technology & innovation

Modern equipment for repeatable fabrication.

CNC-driven plasma cutting, beam drilling, sawing, forming, and automated welding help FSW keep fabrication accurate and repeatable from first cut to final weld.

AI-assisted internal workflows support bid intake, scope questions, project communication, and production information. The tools organize the work; FSW people make the estimating, coordination, safety, and field decisions.

Automated beam welding equipment working on structural steel inside the Flawless Steel Welding shop.
Automated beam welding system in the Denver shop.

Shop equipment

Major fabrication and material-handling equipment.

Equipment reflects current in-house major fabrication and material-handling machinery. Additional hand tools, welding machines, and rigging are available on request.

Fabrication equipment

#EquipmentType
1Bend-Tech Dragon A400CNC plasma cutting and coping system
2Hypertherm XPR300 Plasma TableCNC plasma cutting table — 6' × 24'
3Peddinghaus Ocean Avenger 40CNC beam drill line
4Marvel 800Structural band saw
5Peddinghaus AngleMaster Clipper 2CNC angle line — shear and punch
6ACCURL Hydraulic GuillotineHydraulic CNC plate shear
7Genius Pro Hydraulic Press BrakeHydraulic CNC press brake
8X-Series BeamWELD PROAutomated beam welding system

Material handling & lifting

#EquipmentType
1Combilift 12KMulti-directional forklift — 12,000 lb
2(2) Extreme 8K ForkliftsForklift — 8,000 lb
3(4) Overhead CranesShop overhead bridge cranes
ACCURL hydraulic press brake on the FSW shop floor.
FormingACCURL press brake
Marvel structural band saw inside the FSW fabrication shop.
SawingMarvel 800 band saw
CNC plasma control station running a cut program in the FSW shop.
CNCPlasma cutting control

Send plans

Need current capacity or a steel package reviewed?

Send drawings, specs, addenda, location, bid date, and scope notes. FSW will review the package and follow up with questions or next steps.